Key standards
- ISO 22000 (food safety management), ISO 11607 (packaging for terminally sterilized devices), BRCGS Packaging Standard, national labeling regulations.
Documented issues
Packaging Digest reviewed FSIS recalls from June to August 2023 and found that 4 of the 10 recalls were due to packaging problems. Three were related to mislabeling and undeclared allergens, and one to contamination (foreign matter). Examples included Green Valley Foods pizzas misbranded with undeclared soy and misbranded Kirkland Signature soup with glutenfree label. packagingdigest.com.
Typical challenges
- Packaging artwork changes without cross‑checking allergen declarations.
- Inadequate controls when changing packaging suppliers or materials.
- Failure to detect contamination from packaging materials or equipment.
Best Practice playbook
- Integrate packaging into HACCP/food safety plans: include allergen and contamination hazards.
- Implement robust artwork and labeling approval: maintain version control; cross‑check ingredient lists and allergen statements.
- Conduct supplier qualification and incoming inspection: verify packaging materials meet specifications and are free from contaminants.
- Monitor packaging line and equipment: inspect for foreign objects and wear; maintain cleaning records.
- Perform traceability and recall readiness: ensure quick identification of affected batches if packaging problems arise.
References
- Packaging Digest article noting FSIS recalls due to packaging mislabeling and contamination. packagingdigest.com.
