TS EN 9103
Aerospace series - Quality management systems - Variation management of key characteristics
1.1 General This document is primarily intended to apply to new parts and products intended to be produced in an on-going production phase but can also be applied to parts currently in production (e.g., manufacturing, maintenance). This document is applicable to all production processes that influence the variation of KCs, as well as maintenance and service processes in which KCs are identified. It applies to organizations for assemblies and all levels of parts within an assembly, down to the basic materials including castings and forgings, and to organizations that are responsible for producing the design characteristics of the product. The variation control process begins with product definition, typically stated in the design documentation (e.g., digital model, engineering drawing, specification) which identifies KCs, and leads to a variation management process for those KCs. This process may also be used for producer-identified KCs (e.g., process KCs, additional/substitute product KCs). Producers and their subcontractors are responsible for flow down of the standard requirements to those external providers, who produce design characteristics and provide production and service provisions, to ensure that KCs conform to the customer’s requirements. 1.2 Purpose This document is designed to drive the improvement of manufacturing and maintenance processes through adequate planning and effective management of KC variation. This focus is intended to improve uniformity (less variation or minimum variation of product KCs) and acceptance probability of the end-product. NOTE Control of a product or process KC per this document does not constitute, nor imply acceptance of the resulting product. If variation management, under this document, is to be part of an acceptance decision, the requirements need to be specified in the applicable product acceptance plan or contract. 1.3 Convention The following conventions are used in this document: – “shall” indicates a requirement; – “should” indicates a recommendation; – “may” indicates a permission; and – “can” indicates a possibility or a capability.
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About This Item
TS EN 9103 is an aerospace-series quality management standard focused on variation management for key characteristics. Its central concern is the planned control of variation in product and process characteristics that can strongly influence fit, function, safety, or performance. The document is aimed primarily at new parts and products intended for ongoing production, while also being applicable to items already in production and to maintenance or service processes where key characteristics are identified.
Key characteristics in practical engineering terms
In general technical terms, key characteristics are those design or process attributes whose variation has a disproportionate effect on product conformity. Small shifts in such characteristics can lead to assembly issues, rework, reduced uniformity, or loss of intended performance. The purpose of TS EN 9103 is to support better planning and more effective management of that variation so that product uniformity improves and the probability of end-product acceptance increases. This should be understood as a variation-management framework, not as a standalone acceptance rule: if variation management is to contribute to acceptance, the acceptance plan or contract has to state that explicitly.
Where the standard applies across the supply chain
The scope extends across assemblies and every part level within an assembly, down to basic materials including castings and forgings. It also covers organizations responsible for producing design characteristics, together with the production, maintenance, and service processes that influence variation in those characteristics. Producers and subcontractors are responsible for flowing the requirements down to external providers so that the characteristics they produce continue to meet customer requirements. In practice, this makes the standard relevant wherever critical dimensional or functional variation must be understood, monitored, and controlled across multiple supply-chain tiers.
- The variation-control process begins with product definition, typically in the design documentation such as a digital model, engineering drawing, or specification.
- The document can also be used for producer-identified key characteristics, including process key characteristics and additional or substitute product key characteristics.
- In the document’s conventions, “shall” means a requirement, “should” a recommendation, “may” a permission, and “can” a possibility or capability.
- Publication Date: 8.11.2023
- Standard Status: U (Yürürlükteki Standard/Standard)
- Publisher: TSE
- Document Language: en
- ICS Classification: 03.100.70 Yönetim Sistemleri; 03.120.10 Kalite Yönetimi ve Kalite Güvencesi; 49.020 Uçak ve Uzay Taşıtları (Genel)
- Pages: 37
- Source Standard: EN 9103:2023
- International Equivalents: EN 9103-EQV
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