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TS EN IEC 61512-1

Batch control - Part 1: Models and terminology

IEC 61512-1:2026 applies to systems, specifications, and their use for implementing batch and related procedure-oriented manufacturing controls in the process industries. This document establishes a reference model framework for procedure-oriented control, defines terms to help explain the model relationships and usage, and describes general criteria for evaluating conformance. This follows the principle of separation between recipe procedural elements and equipment procedural elements enabling operations to define recipes without the need of changes in equipment procedures. This second edition cancels and replaces the first edition published in 1997. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition: a) Models and text are modified to provide more detail and clarity. Key clarifications are: 1) Two types of equipment modules are defined: generic and recipe-aware. All recipe-aware equipment modules contain procedural control and can be used as phases in the recipe. 2) Execution of all procedural control contained directly in units is part of the Unit Supervision activity. 3) The relationships between types of recipes, recipe components, and equipment control are more fully described and illustrated. 4) Entity relationship diagrams have been replaced with more intuitive UML instance diagrams, except for the equipment entity model. 5) The transition diagram for the procedural states example has been updated with a more intuitive and complete UML state diagram. 6) References to other standards in the series and to IEC 62264 are included to provide direction for further clarification of selected topics. 7) Activity names are capitalised to help prevent confusion with similar terms, such as their underlying functions. b) Previous Clauses 4 through 6 (now Clauses 4 through 8) were rearranged to provide a clearer top-down organisation of the document. Key changes are: 1) Removing the lower levels of the physical (role-based equipment) model (see 4.4.2) to eliminate redundancy because their groupings are defined by the associated functionality in the equipment entity model and are not meaningful for batch control without those associations. 2) Describing equipment control and the equipment entity model immediately after the physical (role-based equipment) model and describing each level as completely as possible without excessive use of forward references (see 4.4.3). 3) Combining the descriptions of basic, procedural, and coordination control with their usage in each type of equipment entity, providing a single consolidated discussion of each type of control (see Clause 5) 4) Additional considerations to support application of the models have been grouped in Clause 7 to clarify their supporting relationship to the core models. c) Clause 9 was added to define completeness, compliance, and conformance in relation to this document. d) Annex B was added to provide a more expansive procedural state reference model. The model found in Clause 7 can be considered a collapsed version of this more general model. e) Annex C was added to clarify a number of points concerning the models, their application, and the new Clause 9 on conformance and compliance. f) Annex E was added to more fully describe the changes in this update to IEC 61512-1:1997.

Standard by TSE, 21.05.2026

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TS EN IEC 61512-1 is a foundational standard for the models, terminology, and evaluation framework used to implement batch and related procedure-oriented manufacturing control in the process industries. It clarifies how recipes and equipment behavior relate to each other, so operations can define recipes without needing to alter equipment procedures.

The reference model approach

The standard’s main value is its reference-model framework for batch control. In general technical terms, this gives automation engineers a common way to describe operations, recipes, equipment, and execution steps within one consistent structure. In batch manufacturing, the same plant resources may be reused for different products or production sequences, so clear terminology and model relationships are essential for configuring control systems correctly.

This document also defines completeness, compliance, and conformance in the context of batch control. More broadly, those concepts help users understand how well a system matches the model, what is included, and where the practical boundaries lie. The updated edition expands the model descriptions and improves the clarity of the relationships shown between the main concepts.

Why the recipe and equipment split matters

  • In recipe-driven production, the product definition is not the same as the equipment procedure; one describes what to make, the other how the equipment executes it.
  • The distinction between equipment modules and unit behavior helps identify at which level control functions are defined.
  • In batch control applications, basic, procedural, and coordination control are considered together according to the plant structure and execution logic.
  • The standard supports a common technical vocabulary for procedure-oriented automation and points users to related standards in the series.

In practice, this kind of model is relevant to batch manufacturing environments such as food, chemicals, pharmaceuticals, and similar process industries, where repeatability, flexibility, and traceability are important. TS EN IEC 61512-1 provides the shared technical framework for naming and organizing these concepts; its focus is on model relationships and terminology rather than prescribing a production recipe or a single implementation method.

SKU: e6241e22a49d

  • Publication Date: 21.05.2026
  • Standard Status: N (Yeni Standard/New standard)
  • Publisher: TSE
  • Document Language: en
  • ICS Classification: 01.040.25 İmalat Mühendisliği (Terimler); 25.040.40 Endüstriyel Proses Ölçüm ve Kontrolü
  • Pages: 139
  • Source Standard: EN IEC 61512-1:2026
  • International Equivalents: EN IEC 61512-1-EQV; IEC 61512-1-EQV

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